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Barcode Scanner Comparison: Zebra DS3600XR vs Honeywell 1991XLR

When it comes to long-range scanning in warehouse environments, two scanners consistently stand out: the Zebra DS3600XR and the Honeywell 1991XLR. Both devices are purpose-built for demanding environments, but which one is right for your operation? Let's dive into a detailed comparison and real-world testing of these industrial-grade scanners.

Key Features and Specifications

Zebra DS3600XR Scanner

  • 100-foot scan range
  • 80,000 scans per battery charge
  • 10-foot drop specification
  • High-visibility green dot laser
  • Available in both corded and Bluetooth configurations
  • IP65 sealing for dust and water resistance
  • Ergonomic design with balanced weight distribution

Honeywell 1991XLR Scanner

  • 80-foot scan range
  • 50,000 scans per battery charge
  • 10-foot drop specification
  • Green dot aimer
  • Available in corded and Bluetooth options
  • IP65 sealing
  • Durable construction for industrial use

Real-World Performance Testing

To move beyond specifications and into practical application, we conducted several real-world tests to evaluate both scanners' capabilities.

Distance Testing

In warehouse testing, both scanners demonstrated impressive range:

  • The Honeywell 1991XLR successfully scanned barcodes at its rated distance of 80 feet
  • The Zebra DS3600XR exceeded expectations, maintaining reliable scans at 95-100 feet
  • Both scanners showed consistent first-time read rates throughout their rated ranges

Damaged Barcode Performance

Both scanners showed exceptional performance when scanning:

  • Torn and ripped labels
  • Barcodes marked with pen and marker
  • Crumpled barcodes
  • Labels covered by shrink wrap
  • Multiple damaged barcodes in the same scan field

Neither scanner showed a significant advantage in reading damaged barcodes, with both devices maintaining impressive read rates regardless of barcode condition.

Environmental Considerations

Both scanners are built for harsh warehouse environments, featuring:

  • Freezer-grade options for cold storage applications
  • Dust and water resistance
  • Ability to withstand repeated drops onto concrete
  • Performance in varying lighting conditions, including bright sunlight

Battery Life

While both scanners offer full-shift operation, there's a notable difference in battery capacity:

  • Zebra DS3600XR: 80,000 scans per charge
  • Honeywell 1991XLR: 50,000 scans per charge

Both provide more than enough capacity for a standard shift, but the Zebra's additional capacity could be beneficial for high-volume scanning operations or extended shifts.

Conclusion

Both the Zebra DS3600XR and Honeywell 1991XLR are excellent choices for warehouse scanning applications. The Zebra DS3600XR edges out the competition with a longer scan range and superior battery life, making it particularly suitable for operations with high racking or intensive scanning requirements. However, the Honeywell 1991XLR remains a strong contender with its 80-foot range and robust feature set.

When choosing between these scanners, consider:

  • Maximum scanning distance requirements in your facility
  • Daily scan volume and shift duration
  • Budget constraints
  • Existing hardware ecosystem

For assistance in selecting the right scanner for your specific needs or to arrange a demonstration of either device, contact Liberty Systems. Our team can help evaluate your requirements and recommend the best solution for your operation.